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Darryl Andre Hoppe

Publications and source records attributed to Darryl Andre Hoppe.

2 recordsLinked to original sources

Geochemistry and mineralogy of metallurgical slag

Slag is a waste product from the pyrometallurgical processing of natural ores or the recycling of man-made materials. This chapter provides an overview of the geochemical and mineralogical characteristics of different types of slag. A review of the analytical methods used to determine these characteristics is also provided. Ferrous slags include blast furnace, steelmaking, and ferroalloy slags; the compositions of these slags are generally dominated by Ca and Si, some with significant Al, Fe, and/or Mg. Whereas, the composition of non-ferrous slags, mostly from base-metal production, are generally dominated by Fe and Si with significant but lesser amounts of Al and Ca. As for primary mineralogical phases, olivine-group phases, spinels, and glass are common among all types of slag. Other silicates such as melilite, pyroxene, feldspars, and oxides also occur. Sulfides are more common in non-ferrous slags and metals and intermetallic compounds can be found in both base-metal and ferrous slags. Carbonates are generally exclusive of ferrous slags. The chemical composition of slag depends on the furnace feed, fluxes, fuel source, and furnace conditions and efficiency of metal extraction. The chemistry and texture of mineralogical phases found in slag reflect melt composition and cooling rates. Overall, the mineralogy and chemistry of slags will determine its fate as an environmental liability or a valuable resource.

Book chapter

Geochemical characterization of iron and steel slag and its potential to remove phosphate and neutralize acid

Iron and steel slags from legacy and modern operations in the Chicago-Gary area of Illinois and Indiana, USA, are predominantly composed of Ca (10 - 44 wt. % CaO), Fe, (0.3 - 28 wt. % FeO), and Si (10 - 44 wt. % SiO2), with generally lesser amounts of Al (< 1 15 wt. % Al2O3), Mg (2 11 wt. % MgO), and Mn (0.3 9 wt. % MnO). Mineralogy is dominated by CaMgAl silicates, FeCa oxides, Ca-carbonates, and high temperature SiO2 phases. Chromium and Mn concentrations in most samples may be environmentally significant based on comparison with generic soil contaminant guidelines. However, simulated weathering tests suggest these elements are present in generally insoluble phases making use in water treatment applications possible; generation of high pH and alkaline solutions may be an issue. As for water treatment applications, batch and flow-through experiments document effective removal of phosphate from synthetic solutions for nearly all slag samples. Air-cooled fine fractions (< 10 mm) of modern slag were most effective; other types, including modern granulated, modern air-cooled coarse fractions (> 10 mm), and legacy slag removed phosphate, but to a lesser degree. An additional water treatment application is the use of slag to neutralize acidic waters. Most slag samples are extremely alkaline and have high net neutralization potentials (NNP) (400 830 kg CaCO3/t), with the highest approximately equivalent to 80% the neutralization potential of calcite. Overall, phosphate removal capacity and NNP correlate positively with total Ca content and the dissolution of Ca minerals facilitates secondary Ca phosphate formation and consumes acid during hydrolysis. Utilizing locally available slag to treat waste or agricultural waters in this region may be a higher value alternative than use in construction, potentially offsetting restoration costs to degraded legacy areas and decreasing steel manufacturers current waste footprint.

Minerals